igus® | Save grease effectively with lubrication-free spherical insert bearings!
Our world is constantly on the move and the machines that meet our needs are running around the clock. And regardless of whether it is guide rollers, construction machines or robots, where things are in motion, there is friction between the materials, which in some cases are exposed to high loads as a result. Every child knows it: friction creates heat. And although this is fun for children to experience the first points of contact with heat by rubbing their hands together, this poses major challenges for designers in an industrial context, where metal rubs against each other. The metallic components lack a decisive factor: lubrication. Lubricating grease is therefore used on a large scale as the means of choice, which not only entails high maintenance requirements due to regular lubrication, but can also lead to failures and thus downtimes, which can cost companies a lot of money.
Is lubricating grease an environmental hazard?
Anyone who has a driver’s license remembers: one drop of oil contaminates approx. 600 litres of groundwater. The problem of so-called “loss lubrication” is therefore accordingly disadvantageous. The reason for regular lubrication of the bearing points is due to the function of lubrication. During operation, this is slowly pressed out of the interior of the bearing points to the outside. In doing so, it reliably keeps dirt, dust and moisture out of the bearing point. Since the leaked lubricating grease is then released into the environment, its use is problematic. Finally, guidelines and regulations now ensure that use is limited to environmentally friendly lubricating greases. But these are significantly more expensive than conventional grease.
The solution? igubal® lubrication-free spherical insert bearings made of high-performance plastics!
Bearings with igubal® spherical insert bearings enable dry operation without lubrication and are therefore maintenance-free. The spherical insert bearings are available in various high-performance plastics, each with different specifications. From extreme temperatures between -100°C and +250°C up to chemical-resistant, detectable for the food sector and underwater applications. There is a suitable material for every industry and application, making plastic spherical insert bearings a real alternative.
Advantages of igubal® spherical insert bearings:
Limits of igubal® spherical insert bearings
Higher drive torques required in some cases. Depending on the design, an additional fixing collar is required to secure the shaft axially.
Here are some application examples: Beverage & bottling industry or Wood shredder machinery
To find out more about intelligent, reliable smart plastics, please ask our igus expert team or visit our website igus – motion plastics. We would be happy to assist you!